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31. <title>Machine downtime in manufacturing automation</title>
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39. <description><![CDATA[Machine downtime in manufacturing automation​ The real cost of downtime​ Causes of downtime The road to reducing manufacturing downtime​ Home Machine downtime in manufacturing automation Increasing market demand and customer demands for higher quality and efficiency of products and processes force companies to think of new and innovative ways to optimize their factory production. Increasing [&#8230;]]]></description>
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51. <a href="#link2" class="block">The real cost of downtime​</a> </div>
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59. <a href="#link4" class="block">The road to reducing manufacturing downtime​</a> </div>
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79. <h4 class="htitle" id="link1">
80.    Machine downtime in manufacturing automation
81. </h4> </div>
82. </div>
83. <div class="elementor-element elementor-element-3ab9283 elementor-widget elementor-widget-text-editor" data-id="3ab9283" data-element_type="widget" data-widget_type="text-editor.default">
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85. <style>/*! elementor - v3.21.0 - 25-04-2024 */
86. .elementor-widget-text-editor.elementor-drop-cap-view-stacked .elementor-drop-cap{background-color:#69727d;color:#fff}.elementor-widget-text-editor.elementor-drop-cap-view-framed .elementor-drop-cap{color:#69727d;border:3px solid;background-color:transparent}.elementor-widget-text-editor:not(.elementor-drop-cap-view-default) .elementor-drop-cap{margin-top:8px}.elementor-widget-text-editor:not(.elementor-drop-cap-view-default) .elementor-drop-cap-letter{width:1em;height:1em}.elementor-widget-text-editor .elementor-drop-cap{float:left;text-align:center;line-height:1;font-size:50px}.elementor-widget-text-editor .elementor-drop-cap-letter{display:inline-block}</style> Increasing market demand and customer demands for higher quality and efficiency of products and processes force companies to think of new and innovative ways to optimize their factory production. Increasing efficiency and shortening lead times have brought a lot of attention to the amount of time machines are not in production.
87.  
88.  
89. Automated manufacturing companies often underestimate the cost and amount of downtime they experience, even though it greatly affects the capacity of an entire factory floor. Below, we will look at some concrete CNC machine monitoring strategies and solutions to detect and reduce machine downtime to ensure that machines are generating the highest possible output. </div>
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94.    The real cost of downtime​
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99. While automated production machines operators are generally aware that machine downtime is a major problem in business, several studies claim that most companies significantly underestimate their true cost of downtime. In addition, a large percentage of companies lack sufficient data to accurately estimate the cost of their downtime, which leads to incorrect estimates and results in directives being taken in the wrong direction to address this problem. With recent industrial IIoT applications involving extensive machine connectivity and monitoring solutions, data collection is not an issue, and data analytics can provide a wealth of information to assess these kinds of problems. </div>
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104.   Causes of downtime​
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109. In order to be able to assess the situation in the company and look for improvements, it is essential to clearly identify the main causes of downtime. By analyzing the causes, it will be possible to find inefficiencies, in some cases obvious and in others not so much, so it is a way to detect multiple areas for improvement. We will look at some of the most common reasons for machine failures and causes of downtime in manufacturing automation systems. </div>
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118. Regardless of the manufacturing process, all equipment has downtime, where it is unavailable due to schedule changes, tool changes, material, and part changes, or any other production changes that need to be made while the equipment is stopped. However, many of these processes are highly inefficient and can potentially be improved using measurement, analysis, and improvement tools. To do this, some companies choose to track this time manually, but this does not always result in good data, and the information can be inefficient and inaccurate. </div>
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122. <h6 class="elementor-heading-title elementor-size-default">2. Operator errors</h6> </div>
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126. Anyone who has ever walked a shop floor knows that to err is human, and even more so in manufacturing and machining. Forgetfulness, mistakes, or rework can result in downtime that can be considerable before it is noticed. The training of operators and the transmission of practical knowledge is fundamental to reduce this type of error. </div>
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130. <h6 class="elementor-heading-title elementor-size-default">3. Material downtime</h6> </div>
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134. Material downtime is known to produce an associated cost, which many manufacturers try to reduce by working as tightly as possible with just-in-time manufacturing methods. This strategy has its downsides, as tight inventory can increase downtime in the event of supply chain mishaps. Having insight into demand forecasting and material supply can help mitigate this problem.
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139. <h6 class="elementor-heading-title elementor-size-default">4. Inefficient maintenance</h6> </div>
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143. Insufficient or excessive maintenance can lead to failures and excessive downtime. This point is again a possibility for improvement using monitoring software, as connected devices have the benefit of reducing your need for preventive maintenance. By accurately collecting data from machines, it is possible to better predict when maintenance is needed.
144.  
145.  
146. On the other hand, it is also important to reduce planned equipment downtime (maintenance downtime) in order to free up resources and make it easier to detect the size and scope of unplanned downtime.
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156. <h4 class="htitle" id="link4">
157. The road to reducing manufacturing downtime​​</h4> </div>
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161. It is imperative to follow the path of analytics using data as a foundation. <strong>CNC machine monitoring and measuring</strong> is the way to detect problems and drive decision-making that successfully improves the efficiency of industrial processes. Using data as a basis is the first step in knowing what affects production and delivery times the most. At xyndata, we provide machine monitoring solutions that provide accurate machine data in real-time. This data identifies gaps and opportunities for manufacturing managers to drive improvements. All information is automatically collected and standardized for display in real-time reports and dashboards, pre-configured and customized by our team according to your organization’s needs.
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213. <title>The role of KPIs in Industry 4.0 and Automation in IoT</title>
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217. <pubDate>Mon, 28 Mar 2022 21:01:32 +0000</pubDate>
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221. <description><![CDATA[The role of KPIs in Industry 4.0 and Automation in IoT​ I4.0 symbolizes the beginning of the fourth industrial revolution​ Adapting to this technology​ The essence of I4.0​ KPI in the implementation of I4.0​ Key performance indicators (KPIs)​ Home The role of KPIs in Industry 4.0 and Automation in IoT​ Since the emergence of technological [&#8230;]]]></description>
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228. <div class="elementor-widget-container">
229. <a class="block active" href="#link1">The role of KPIs in Industry 4.0 and Automation in IoT​</a> </div>
230. </div>
231. <div class="elementor-element elementor-element-51a22bb elementor-widget elementor-widget-html" data-id="51a22bb" data-element_type="widget" data-widget_type="html.default">
232. <div class="elementor-widget-container">
233. <a class="block" href="#link2">I4.0 symbolizes the beginning of the fourth industrial revolution​</a> </div>
234. </div>
235. <div class="elementor-element elementor-element-c2a7df2 elementor-widget elementor-widget-html" data-id="c2a7df2" data-element_type="widget" data-widget_type="html.default">
236. <div class="elementor-widget-container">
237. <a class="block" href="#link3">Adapting to this technology​</a> </div>
238. </div>
239. <div class="elementor-element elementor-element-0e36090 elementor-widget elementor-widget-html" data-id="0e36090" data-element_type="widget" data-widget_type="html.default">
240. <div class="elementor-widget-container">
241. <a class="block" href="#link4">The essence of I4.0​</a> </div>
242. </div>
243. <div class="elementor-element elementor-element-c23629f elementor-widget elementor-widget-html" data-id="c23629f" data-element_type="widget" data-widget_type="html.default">
244. <div class="elementor-widget-container">
245. <a class="block" href="#link5">KPI in the implementation of I4.0​</a> </div>
246. </div>
247. <div class="elementor-element elementor-element-9d538b9 elementor-widget elementor-widget-html" data-id="9d538b9" data-element_type="widget" data-widget_type="html.default">
248. <div class="elementor-widget-container">
249. <a class="block" href="#link6">Key performance indicators (KPIs)​</a> </div>
250. </div>
251. </div>
252. </div>
253. <div class="elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-05efc85" data-id="05efc85" data-element_type="column">
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256. <div class="elementor-widget-container">
257. <nav aria-label="breadcrumbs" class="rank-math-breadcrumb"><p><span class="last">Home</span></p></nav> </div>
258. </div>
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267. <div class="elementor-widget-container">
268. <h4 class="htitle" id="link1">The role of KPIs in Industry 4.0 and Automation in IoT​</h4> </div>
269. </div>
270. <div class="elementor-element elementor-element-0af97fb elementor-widget elementor-widget-text-editor" data-id="0af97fb" data-element_type="widget" data-widget_type="text-editor.default">
271. <div class="elementor-widget-container">
272. Since the emergence of technological advances enabling the development of Industry 4.0, there has been a great deal of research and application case studies trying to determine the impact this technology will have on the industry. </div>
273. </div>
274. <div class="elementor-element elementor-element-e2c156c elementor-widget elementor-widget-html" data-id="e2c156c" data-element_type="widget" data-widget_type="html.default">
275. <div class="elementor-widget-container">
276. <h4 class="htitle" id="link2">I4.0 symbolizes the beginning of the fourth industrial revolution</h4> </div>
277. </div>
278. <div class="elementor-element elementor-element-3bebb3a elementor-widget elementor-widget-text-editor" data-id="3bebb3a" data-element_type="widget" data-widget_type="text-editor.default">
279. <div class="elementor-widget-container">
280. which is the first revolution that has been announced ahead of its inception. Based on concepts and technologies that include cyber-systems, the internet of things (IoT) and the internet of services, I4.0 processes include interconnections of the virtual, digital, and physical worlds and the learning in production. These connections include machines, products, services, information and communication systems and people. The result of I4.0 is more efficient, lean, and individualized production. </div>
281. </div>
282. <div class="elementor-element elementor-element-08bbd15 elementor-widget elementor-widget-html" data-id="08bbd15" data-element_type="widget" data-widget_type="html.default">
283. <div class="elementor-widget-container">
284. <h4 class="htitle" id="link3">Adapting to this technology​</h4> </div>
285. </div>
286. <div class="elementor-element elementor-element-822f7e6 elementor-widget elementor-widget-text-editor" data-id="822f7e6" data-element_type="widget" data-widget_type="text-editor.default">
287. <div class="elementor-widget-container">
288. implies challenges for any productive organization, and especially for those manufacturing industries that use traditional technologies such as the machining and heavy machinery industry. In line with the challenges identified in Industry 4.0, a study by Slovenian researchers asked the following question: How can KPIs contribute to a healthy and socially responsible implementation of Industry 4.0 in the industry? To do so, they analyzed dozens of companies that implemented 4.0 technologies and studied their relationship with KPIs. We will look at some of the key points that emerged from this research. </div>
289. </div>
290. <div class="elementor-element elementor-element-d39e3d9 elementor-widget elementor-widget-html" data-id="d39e3d9" data-element_type="widget" data-widget_type="html.default">
291. <div class="elementor-widget-container">
292. <h4 class="htitle" id="link4">The essence of I4.0​</h4> </div>
293. </div>
294. <div class="elementor-element elementor-element-8da22b7 elementor-widget elementor-widget-text-editor" data-id="8da22b7" data-element_type="widget" data-widget_type="text-editor.default">
295. <div class="elementor-widget-container">
296. is a comprehensive and structured use of the digital network of creation, logistics and use of products and services. The promoters of I4.0 expect this to lead to significant improvements in design, engineering, materials use and, above all, industrial manufacturing processes.
297. </div>
298. </div>
299. <div class="elementor-element elementor-element-33d1cdc elementor-widget elementor-widget-text-editor" data-id="33d1cdc" data-element_type="widget" data-widget_type="text-editor.default">
300. <div class="elementor-widget-container">
301. While there are many variants of technology involved in the I4.0 phenomenon, the following are the most relevant for the study of this phenomenon: Big data and analytics, autonomous robots, horizontal and vertical integration systems, Industrial internet of things (IIoT), the cloud and last but not least, virtual reality and simulation.
302. </div>
303. </div>
304. <section class="elementor-section elementor-inner-section elementor-element elementor-element-713ad06 elementor-section-boxed elementor-section-height-default elementor-section-height-default" data-id="713ad06" data-element_type="section">
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308. <div class="elementor-element elementor-element-b447d08 elementor-widget elementor-widget-html" data-id="b447d08" data-element_type="widget" data-widget_type="html.default">
309. <div class="elementor-widget-container">
310. <h4 class="htitle" id="link5">KPI in the implementation of I4.0​</h4> </div>
311. </div>
312. </div>
313. </div>
314. </div>
315. </section>
316. <div class="elementor-element elementor-element-87176bc elementor-widget elementor-widget-text-editor" data-id="87176bc" data-element_type="widget" data-widget_type="text-editor.default">
317. <div class="elementor-widget-container">
318. <ul><li>Review of indicators and results</li><li>Continuous improvement</li><li>Search for points of improvement</li><li>Define clear objectives of managing the production process</li><li>Define potential indicators and implement them</li></ul> </div>
319. </div>
320. <section class="elementor-section elementor-inner-section elementor-element elementor-element-9c0f7a2 elementor-section-boxed elementor-section-height-default elementor-section-height-default" data-id="9c0f7a2" data-element_type="section">
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323. <div class="elementor-widget-wrap">
324. </div>
325. </div>
326. <div class="elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-f0e40c0" data-id="f0e40c0" data-element_type="column">
327. <div class="elementor-widget-wrap elementor-element-populated">
328. <div class="elementor-element elementor-element-dfb4923 elementor-widget elementor-widget-image" data-id="dfb4923" data-element_type="widget" data-widget_type="image.default">
329. <div class="elementor-widget-container">
330. <img decoding="async" width="300" height="129" src="https://xyndata.com/wp-content/uploads/2022/03/hand02-300x129.png" class="attachment-medium size-medium wp-image-14004" alt="holding hand" srcset="https://xyndata.com/wp-content/uploads/2022/03/hand02-300x129.png 300w, https://xyndata.com/wp-content/uploads/2022/03/hand02.png 321w" sizes="(max-width: 300px) 100vw, 300px" title="The role of KPIs in Industry 4.0 and Automation in IoT"> </div>
331. </div>
332. </div>
333. </div>
334. </div>
335. </section>
336. <div class="elementor-element elementor-element-061ad77 elementor-widget elementor-widget-spacer" data-id="061ad77" data-element_type="widget" data-widget_type="spacer.default">
337. <div class="elementor-widget-container">
338. <div class="elementor-spacer">
339. <div class="elementor-spacer-inner"></div>
340. </div>
341. </div>
342. </div>
343. <div class="elementor-element elementor-element-1f588a4 elementor-widget elementor-widget-html" data-id="1f588a4" data-element_type="widget" data-widget_type="html.default">
344. <div class="elementor-widget-container">
345. <h4 class="htitle" id="link6">KKey performance indicators (KPIs)​</h4> </div>
346. </div>
347. <div class="elementor-element elementor-element-5cfb9aa elementor-widget elementor-widget-text-editor" data-id="5cfb9aa" data-element_type="widget" data-widget_type="text-editor.default">
348. <div class="elementor-widget-container">
349. Now, what is the role of KPIs in this technological change? There is a permanent need to monitor efficiency and effectiveness and a quick and clear overview of the current situation. </div>
350. </div>
351. <div class="elementor-element elementor-element-eb12ce1 elementor-widget elementor-widget-text-editor" data-id="eb12ce1" data-element_type="widget" data-widget_type="text-editor.default">
352. <div class="elementor-widget-container">
353. The requirements of digitalization and I4.0 indirectly force us to do so. As we mentioned, as it is a technological revolution that we are experiencing live and direct from our workplaces, we in the company must be able to measure the efficiency of new implementations and look for points of continuous improvement. For this we use key performance factors and a wide range of indicators for CNC monitoring solutions. </div>
354. </div>
355. <div class="elementor-element elementor-element-beee1b0 elementor-widget elementor-widget-text-editor" data-id="beee1b0" data-element_type="widget" data-widget_type="text-editor.default">
356. <div class="elementor-widget-container">
357. A performance measurement system is important. In order to be able to analyze manufacturing technologies, we need to develop a set of procedures and indicators that accurately and consistently measure the performance of activities and processes and the organization as a whole, and it is a vital aspect of business management. </div>
358. </div>
359. <div class="elementor-element elementor-element-9442e42 elementor-widget elementor-widget-text-editor" data-id="9442e42" data-element_type="widget" data-widget_type="text-editor.default">
360. <div class="elementor-widget-container">
361. So, in a nutshell, a performance measurement system must be able to provide data to track past and future results, and thus strengthen strategies. But how to properly manage such a complex task? </div>
362. </div>
363. <div class="elementor-element elementor-element-7a33d20 elementor-widget elementor-widget-text-editor" data-id="7a33d20" data-element_type="widget" data-widget_type="text-editor.default">
364. <div class="elementor-widget-container">
365. Fortunately, there is manufacturing automation software that facilitates all this work, collecting the information directly from the manufacturing teams, and returning the analyzed information in an agile and accessible format, suitable for quick analysis and decision making. </div>
366. </div>
367. <div class="elementor-element elementor-element-725f33d elementor-widget elementor-widget-text-editor" data-id="725f33d" data-element_type="widget" data-widget_type="text-editor.default">
368. <div class="elementor-widget-container">
369. As the improvement process is never complete, the implementation of the model must be fed back to continue working towards continuous improvement. As the lean manufacturing model indicates, minimizing losses in production systems and maximizing value creation is the best way to work and efficient management of KPIs will help to achieve this. </div>
370. </div>
371. <div class="elementor-element elementor-element-2dccdd4 elementor-widget elementor-widget-text-editor" data-id="2dccdd4" data-element_type="widget" data-widget_type="text-editor.default">
372. <div class="elementor-widget-container">
373. The paper concludes that the benefits of KPIs (correctly implemented in the ambit of the I4.0 transition) are as follows: </div>
374. </div>
375. <div class="elementor-element elementor-element-8befea4 elementor-widget elementor-widget-toggle" data-id="8befea4" data-element_type="widget" data-widget_type="toggle.default">
376. <div class="elementor-widget-container">
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379. <div class="elementor-toggle-item">
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384. </span>
385. <a class="elementor-toggle-title" tabindex="0">A more accurate valuation of employees' work</a>
386. </div>
387.  
388. <div id="elementor-tab-content-1461" class="elementor-tab-content elementor-clearfix" data-tab="1" role="region" aria-labelledby="elementor-tab-title-1461">which would be the basis for achieving a higher level of productivity and establishing a reward system based on performance </div>
389. </div>
390. <div class="elementor-toggle-item">
391. <div id="elementor-tab-title-1462" class="elementor-tab-title" data-tab="2" role="button" aria-controls="elementor-tab-content-1462" aria-expanded="false">
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395. </span>
396. <a class="elementor-toggle-title" tabindex="0">More efficient operation of production facilities</a>
397. </div>
398.  
399. <div id="elementor-tab-content-1462" class="elementor-tab-content elementor-clearfix" data-tab="2" role="region" aria-labelledby="elementor-tab-title-1462">as there would be accurate data on capacity utilization or equipment availability.</div>
400. </div>
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402. <div id="elementor-tab-title-1463" class="elementor-tab-title" data-tab="3" role="button" aria-controls="elementor-tab-content-1463" aria-expanded="false">
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406. </span>
407. <a class="elementor-toggle-title" tabindex="0">More accurate production planning</a>
408. </div>
409.  
410. <div id="elementor-tab-content-1463" class="elementor-tab-content elementor-clearfix" data-tab="3" role="region" aria-labelledby="elementor-tab-title-1463">leading to improved achievement of agreed production deadlines, as maximum production capacities could be specified and timed.</div>
411. </div>
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416. <span class="elementor-toggle-icon-opened"><svg class="elementor-toggle-icon-opened e-font-icon-svg e-fas-caret-up" viewBox="0 0 320 512" xmlns="http://www.w3.org/2000/svg"><path d="M288.662 352H31.338c-17.818 0-26.741-21.543-14.142-34.142l128.662-128.662c7.81-7.81 20.474-7.81 28.284 0l128.662 128.662c12.6 12.599 3.676 34.142-14.142 34.142z"></path></svg></span>
417. </span>
418. <a class="elementor-toggle-title" tabindex="0">Identification and elimination of bottlenecks</a>
419. </div>
420.  
421. <div id="elementor-tab-content-1464" class="elementor-tab-content elementor-clearfix" data-tab="4" role="region" aria-labelledby="elementor-tab-title-1464">in the work and technological processes, which would significantly contribute to productivity gains.</div>
422. </div>
423. </div>
424. </div>
425. </div>
426. <div class="elementor-element elementor-element-a830894 elementor-widget elementor-widget-text-editor" data-id="a830894" data-element_type="widget" data-widget_type="text-editor.default">
427. <div class="elementor-widget-container">
428. In conclusion, it is possible to state that it is essential to monitor the implementation of new technologies with indicators in parallel, in order to correctly assess their efficiency and improve decision-making. </div>
429. </div>
430. </div>
431. </div>
432. </div>
433. </section>
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471. </div>
472. </div>
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477. </item>
478. <item>
479. <title>CNC machine monitoring solutions and efficiency improvement</title>
480. <link>https://xyndata.com/cnc-machine-monitoring-solutions-and-efficiency-improvement/blog/iot-blog/</link>
482. <dc:creator><![CDATA[xyndata]]></dc:creator>
483. <pubDate>Sun, 27 Mar 2022 09:13:28 +0000</pubDate>
484. <category><![CDATA[Industry Blog]]></category>
485. <guid isPermaLink="false">https://xyndata.com/?p=13957</guid>
486.  
487. <description><![CDATA[CNC machine monitoring solutions and efficiency improvement What is machine monitoring and why is it so important?​ Finding a good CNC machine management software​ Clear objectives and precise communication​ Reporting and versatility​​ Home CNC machine monitoring solutions and efficiency improvement​ What is machine monitoring and why is it so important?​​ Real-time CNC machine monitoring allows [&#8230;]]]></description>
488. <content:encoded><![CDATA[ <div data-elementor-type="wp-post" data-elementor-id="13957" class="elementor elementor-13957" data-elementor-post-type="post">
489. <section class="elementor-section elementor-top-section elementor-element elementor-element-a50e5b2 elementor-section-boxed elementor-section-height-default elementor-section-height-default" data-id="a50e5b2" data-element_type="section">
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494. <div class="elementor-widget-container">
495. <a href="#link1" class="block active">CNC machine monitoring solutions and efficiency improvement</a> </div>
496. </div>
497. <div class="elementor-element elementor-element-3f7871c elementor-widget elementor-widget-html" data-id="3f7871c" data-element_type="widget" data-widget_type="html.default">
498. <div class="elementor-widget-container">
499. <a href="#link2" class="block">What is machine monitoring and why is it so important?​</a> </div>
500. </div>
501. <div class="elementor-element elementor-element-210ace6 elementor-widget elementor-widget-html" data-id="210ace6" data-element_type="widget" data-widget_type="html.default">
502. <div class="elementor-widget-container">
503. <a href="#link3" class="block">Finding a good CNC machine management software​</a> </div>
504. </div>
505. <div class="elementor-element elementor-element-8fae5d5 elementor-widget elementor-widget-html" data-id="8fae5d5" data-element_type="widget" data-widget_type="html.default">
506. <div class="elementor-widget-container">
507. <a href="#link4" class="block">Clear objectives and precise communication​</a> </div>
508. </div>
509. <div class="elementor-element elementor-element-6b31751 elementor-widget elementor-widget-html" data-id="6b31751" data-element_type="widget" data-widget_type="html.default">
510. <div class="elementor-widget-container">
511. <a href="#link5" class="block">Reporting and versatility​​</a> </div>
512. </div>
513. </div>
514. </div>
515. <div class="elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-230bd23" data-id="230bd23" data-element_type="column">
516. <div class="elementor-widget-wrap elementor-element-populated">
517. <div class="elementor-element elementor-element-9d3d85a elementor-widget elementor-widget-breadcrumbs" data-id="9d3d85a" data-element_type="widget" data-widget_type="breadcrumbs.default">
518. <div class="elementor-widget-container">
519. <nav aria-label="breadcrumbs" class="rank-math-breadcrumb"><p><span class="last">Home</span></p></nav> </div>
520. </div>
521. <div class="elementor-element elementor-element-24d1134 elementor-widget elementor-widget-spacer" data-id="24d1134" data-element_type="widget" data-widget_type="spacer.default">
522. <div class="elementor-widget-container">
523. <div class="elementor-spacer">
524. <div class="elementor-spacer-inner"></div>
525. </div>
526. </div>
527. </div>
528. <div class="elementor-element elementor-element-4414d4d elementor-widget elementor-widget-html" data-id="4414d4d" data-element_type="widget" data-widget_type="html.default">
529. <div class="elementor-widget-container">
530. <h4 class="htitle" id="link1">CNC machine monitoring solutions and efficiency improvement​</h4> </div>
531. </div>
532. <div class="elementor-element elementor-element-38a79df elementor-widget elementor-widget-spacer" data-id="38a79df" data-element_type="widget" data-widget_type="spacer.default">
533. <div class="elementor-widget-container">
534. <div class="elementor-spacer">
535. <div class="elementor-spacer-inner"></div>
536. </div>
537. </div>
538. </div>
539. <div class="elementor-element elementor-element-89097e7 elementor-widget elementor-widget-html" data-id="89097e7" data-element_type="widget" data-widget_type="html.default">
540. <div class="elementor-widget-container">
541. <h4 class="htitle" id="link2">What is machine monitoring and why is it so important?​​</h4> </div>
542. </div>
543. <div class="elementor-element elementor-element-1f4093e elementor-widget elementor-widget-text-editor" data-id="1f4093e" data-element_type="widget" data-widget_type="text-editor.default">
544. <div class="elementor-widget-container">
545. <p>Real-time <strong>CNC machine monitoring</strong> allows users and companies to know minute-by-minute what their machines and equipment are doing while collecting valuable data that can be analysed to improve uptime and overall machine efficiency.</p><p>In general, <strong>manufacturing monitoring systems</strong> allow company production managers to analyse critical production data in real-time through interactive dashboards, charts, and graphs. Moreover, this information can be distributed in a variety of ways: either by posting to a monitor on the machine floor for all operators to see, or by sending customised notifications to an app or any device with internet access.</p> </div>
546. </div>
547. <div class="elementor-element elementor-element-cc3b049 elementor-widget elementor-widget-text-editor" data-id="cc3b049" data-element_type="widget" data-widget_type="text-editor.default">
548. <div class="elementor-widget-container">
549. <p>Let&#8217;s look at some of the important points when setting up a <strong>machinery monitoring system</strong>:</p> </div>
550. </div>
551. <div class="elementor-element elementor-element-d4d6b79 elementor-widget elementor-widget-spacer" data-id="d4d6b79" data-element_type="widget" data-widget_type="spacer.default">
552. <div class="elementor-widget-container">
553. <div class="elementor-spacer">
554. <div class="elementor-spacer-inner"></div>
555. </div>
556. </div>
557. </div>
558. <div class="elementor-element elementor-element-18d139e elementor-widget elementor-widget-html" data-id="18d139e" data-element_type="widget" data-widget_type="html.default">
559. <div class="elementor-widget-container">
560. <h4 class="htitle" id="link3">Finding a good CNC machine management software​​</h4> </div>
561. </div>
562. <div class="elementor-element elementor-element-f4ae0a3 elementor-widget elementor-widget-text-editor" data-id="f4ae0a3" data-element_type="widget" data-widget_type="text-editor.default">
563. <div class="elementor-widget-container">
564. in the age of digital technologies, it is essential to rely on these tools to keep pace with production demand. With the help of good construction management software or tools, you can greatly improve productivity and efficiency. Construction management tools, such as xynLOG, can be integrated with machines, closely monitoring machine operation and immediately alerting staff or the supervisor if any problems or errors arise. </div>
565. </div>
566. <div class="elementor-element elementor-element-3dc1c6a elementor-widget elementor-widget-spacer" data-id="3dc1c6a" data-element_type="widget" data-widget_type="spacer.default">
567. <div class="elementor-widget-container">
568. <div class="elementor-spacer">
569. <div class="elementor-spacer-inner"></div>
570. </div>
571. </div>
572. </div>
573. <div class="elementor-element elementor-element-02d3502 elementor-widget elementor-widget-html" data-id="02d3502" data-element_type="widget" data-widget_type="html.default">
574. <div class="elementor-widget-container">
575. <h4 class="htitle" id="link4">Clear objectives and precise communication​</h4> </div>
576. </div>
577. <div class="elementor-element elementor-element-b718591 elementor-widget elementor-widget-text-editor" data-id="b718591" data-element_type="widget" data-widget_type="text-editor.default">
578. <div class="elementor-widget-container">
579. When setting up a monitoring system, you need to know what objectives you are trying to achieve. Establish clear KPIs and consider attaching an incentive for meeting each of them, communicating clearly and precisely the direction to follow. KPIs are essential to quickly understand the status of production and the business. Some of the basic KPIs include completion of a milestone on time, timeliness throughout the project, additional initiatives taken to solve problems, and overall quality of work. </div>
580. </div>
581. <div class="elementor-element elementor-element-ae9b572 elementor-widget elementor-widget-spacer" data-id="ae9b572" data-element_type="widget" data-widget_type="spacer.default">
582. <div class="elementor-widget-container">
583. <div class="elementor-spacer">
584. <div class="elementor-spacer-inner"></div>
585. </div>
586. </div>
587. </div>
588. <div class="elementor-element elementor-element-b2956f4 elementor-widget elementor-widget-image" data-id="b2956f4" data-element_type="widget" data-widget_type="image.default">
589. <div class="elementor-widget-container">
590. <img decoding="async" width="873" height="523" src="https://xyndata.com/wp-content/uploads/2022/03/blog_5-1.png" class="attachment-full size-full wp-image-13973" alt="Efficiency Improvements" srcset="https://xyndata.com/wp-content/uploads/2022/03/blog_5-1.png 873w, https://xyndata.com/wp-content/uploads/2022/03/blog_5-1-300x180.png 300w, https://xyndata.com/wp-content/uploads/2022/03/blog_5-1-768x460.png 768w" sizes="(max-width: 873px) 100vw, 873px" title="CNC machine monitoring solutions and efficiency improvement"> </div>
591. </div>
592. <div class="elementor-element elementor-element-901bb2a elementor-widget elementor-widget-html" data-id="901bb2a" data-element_type="widget" data-widget_type="html.default">
593. <div class="elementor-widget-container">
594. <h4 class="htitle" id="link5">Reporting and versatility​</h4> </div>
595. </div>
596. <div class="elementor-element elementor-element-ada29c9 elementor-widget elementor-widget-text-editor" data-id="ada29c9" data-element_type="widget" data-widget_type="text-editor.default">
597. <div class="elementor-widget-container">
598. <p>are other key elements, as mentioned above. In order to monitor and follow up effectively, it is necessary to have clear parameters. On the one hand, there is the correct use of indicators, but once we have collected the information: what now?</p><p><br />It is essential to find the most effective way to make the information as accessible as possible to the members of the company, adapting it to their needs. Some companies prefer giant monitors in the machine shop or office areas, while nowadays it is also possible to do personalised remote monitoring, to check the status of machines via notifications on a smartphone.</p><p>When it comes to productivity data, the presentation of information is critical: clear, timely, and accurate data, presented in an orderly and accessible way, is undoubtedly a key part of production monitoring. Visualisation is important and at xyndata we know that. All these current trends in machine monitoring converge in management systems such as xynLOG: whose computer software monitors physical processes such as CNC machines, robots, or assembly lines and presents real-time information that enables management to make better, fact-based decisions. If desired, this information can be shared with all customers in the network, integrating with ERP and MRP systems.</p><p>In summary, it is clear that improving the efficiency of a construction project is a complex task. But with a precise plan and consistent efforts, any company can take their manufacturing automation and CNC machine management to another level. Software and digital tools can offer amazing help in achieving this feat, and by putting the knowledge received into practice, you can ensure that deadlines are met most productively.</p> </div>
599. </div>
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603. </section>
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643. ]]></content:encoded>
647. </item>
648. <item>
649. <title>Industry 4.0 and the future of manufacturing automation software</title>
650. <link>https://xyndata.com/industry-4-0-and-the-future-of-manufacturing-automation-software/blog/iot-blog/</link>
652. <dc:creator><![CDATA[xyndata]]></dc:creator>
653. <pubDate>Tue, 22 Mar 2022 07:59:11 +0000</pubDate>
654. <category><![CDATA[Industry Blog]]></category>
655. <guid isPermaLink="false">https://xyndata.com/?page_id=13885</guid>
656.  
657. <description><![CDATA[Novelty of Industry 4.0 Benefits of IoT 4.0 automation applications Predictive maintenance Analysis and Continuous Improvement Remote monitoring and live data streaming What is the novelty of Industry 4.0? The future of production is already bursting onto the scene in factories around the world. It offers a host of advantages for automation and production facilities, [&#8230;]]]></description>
658. <content:encoded><![CDATA[ <div data-elementor-type="wp-page" data-elementor-id="13885" class="elementor elementor-13885" data-elementor-post-type="post">
659. <section class="elementor-section elementor-top-section elementor-element elementor-element-683e1bb elementor-section-boxed elementor-section-height-default elementor-section-height-default" data-id="683e1bb" data-element_type="section">
660. <div class="elementor-container elementor-column-gap-default">
661. <div class="elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-8645cad" data-id="8645cad" data-element_type="column">
662. <div class="elementor-widget-wrap elementor-element-populated">
663. <div class="elementor-element elementor-element-209153d elementor-widget elementor-widget-text-editor" data-id="209153d" data-element_type="widget" data-widget_type="text-editor.default">
664. <div class="elementor-widget-container">
665. <ul>
666. <li class="main"><a href="#novelty">Novelty of Industry 4.0</a></li>
667. <li><a href="#benefits">Benefits of IoT 4.0 automation applications</a>
668. <ul>
669. <li><a href="#predictive">Predictive maintenance</a></li>
670. <li><a href="#analysis">Analysis and Continuous Improvement</a></li>
671. <li><a href="#remote">Remote monitoring and live data streaming</a></li>
672. </ul>
673. </li>
674. </ul> </div>
675. </div>
676. </div>
677. </div>
678. <div class="elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-b290e47" data-id="b290e47" data-element_type="column">
679. <div class="elementor-widget-wrap elementor-element-populated">
680. <div class="elementor-element elementor-element-5b9af00 elementor-widget elementor-widget-heading" data-id="5b9af00" data-element_type="widget" id="novelty" data-widget_type="heading.default">
681. <div class="elementor-widget-container">
682. <h2 class="elementor-heading-title elementor-size-default">What is the novelty of Industry 4.0?</h2> </div>
683. </div>
684. <div class="elementor-element elementor-element-13f9e51 elementor-widget elementor-widget-text-editor" data-id="13f9e51" data-element_type="widget" data-widget_type="text-editor.default">
685. <div class="elementor-widget-container">
686. The future of production is already bursting onto the scene in factories around the world. It offers a host of advantages for automation and production facilities, using advanced technology to achieve remote manufacturing monitoring systems, live data transmission, and optimising predictive maintenance, in order to make processes more agile and efficient.
687.  
688. </div>
689. </div>
690. <div class="elementor-element elementor-element-0b44ada elementor-widget elementor-widget-text-editor" data-id="0b44ada" data-element_type="widget" data-widget_type="text-editor.default">
691. <div class="elementor-widget-container">
692. Whatever the industries, they will all be affected by this technological change.This process is so dramatic that Industry 4.0 is being hailed as the fourth industrial revolution, so let’s take a look at the changes and advantages of this technology. </div>
693. </div>
694. <div class="elementor-element elementor-element-c367eab elementor-widget elementor-widget-heading" data-id="c367eab" data-element_type="widget" id="benefits" data-widget_type="heading.default">
695. <div class="elementor-widget-container">
696. <h2 class="elementor-heading-title elementor-size-default">What are the benefits of IoT 4.0 automation applications?</h2> </div>
697. </div>
698. <div class="elementor-element elementor-element-4abc7c8 elementor-widget elementor-widget-text-editor" data-id="4abc7c8" data-element_type="widget" data-widget_type="text-editor.default">
699. <div class="elementor-widget-container">
700. Industry 4.0 applications and automation in IoT allow us to develop systems that can monitor the usage of the various equipment operating in an industrial plant, obtain reliable information based on data collection, implement successful predictive maintenance plans and allow engineers and technicians instant access to relevant equipment information, saving valuable production time.
701.  
702. </div>
703. </div>
704. <div class="elementor-element elementor-element-b6a455c elementor-widget elementor-widget-text-editor" data-id="b6a455c" data-element_type="widget" data-widget_type="text-editor.default">
705. <div class="elementor-widget-container">
706. Let’s take a look at some of the benefits of implementing digital technologies in factory production: </div>
707. </div>
708. <section class="elementor-section elementor-inner-section elementor-element elementor-element-1c97803 elementor-section-boxed elementor-section-height-default elementor-section-height-default" data-id="1c97803" data-element_type="section" data-settings="{&quot;background_background&quot;:&quot;classic&quot;}">
709. <div class="elementor-container elementor-column-gap-default">
710. <div class="elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-ce2d908" data-id="ce2d908" data-element_type="column">
711. <div class="elementor-widget-wrap">
712. </div>
713. </div>
714. <div class="elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-7c96247" data-id="7c96247" data-element_type="column">
715. <div class="elementor-widget-wrap elementor-element-populated">
716. <div class="elementor-element elementor-element-a65ae67 elementor-widget elementor-widget-heading" data-id="a65ae67" data-element_type="widget" data-widget_type="heading.default">
717. <div class="elementor-widget-container">
718. <h2 class="elementor-heading-title elementor-size-default">Industry 4.0
719.  
720.  
721. </h2> </div>
722. </div>
723. <div class="elementor-element elementor-element-bb766ac elementor-widget elementor-widget-text-editor" data-id="bb766ac" data-element_type="widget" data-widget_type="text-editor.default">
724. <div class="elementor-widget-container">
725. <ul>
726. <li><p class="content">Effective maintenance</p></li>
727. <li><p class="content">High volumen of data collection</p</li>
728. <li><p class="content">Continuous improvement</p</li>
729. <li><p class="content">Remote monitoring &amp; live data streaming</p</li>
730. </ul> </div>
731. </div>
732. </div>
733. </div>
734. </div>
735. </section>
736. <div class="elementor-element elementor-element-321f642 elementor-widget elementor-widget-heading" data-id="321f642" data-element_type="widget" id="predictive" data-widget_type="heading.default">
737. <div class="elementor-widget-container">
738. <h2 class="elementor-heading-title elementor-size-default">Predictive maintenance</h2> </div>
739. </div>
740. <div class="elementor-element elementor-element-60a4963 elementor-widget elementor-widget-text-editor" data-id="60a4963" data-element_type="widget" data-widget_type="text-editor.default">
741. <div class="elementor-widget-container">
742. One of the main advantages of the applications is the shift from traditional “fail and fix” maintenance to a more proactive “predict and prevent” approach, based on detailed data collection from equipment through continuous CNC machine monitoring. By knowing and scheduling the intended use for each machine of the process, it is possible to monitor the lifetime of almost any component within the system so that it can be replaced before reaching its maximum intended uses. This synergises with the information provided by the equipment manufacturers, in a virtuous circle. By monitoring the entire system, any potentially dangerous machinery failures can be identified, helping to prevent accidents, injuries, and downtime, with a consequent economic benefit. </div>
743. </div>
744. <div class="elementor-element elementor-element-7aaa56a elementor-widget elementor-widget-heading" data-id="7aaa56a" data-element_type="widget" id="analysis" data-widget_type="heading.default">
745. <div class="elementor-widget-container">
746. <h2 class="elementor-heading-title elementor-size-default">Analysis and Continuous Improvement</h2> </div>
747. </div>
748. <div class="elementor-element elementor-element-6d45467 elementor-widget elementor-widget-text-editor" data-id="6d45467" data-element_type="widget" data-widget_type="text-editor.default">
749. <div class="elementor-widget-container">
750. Data collection and subsequent analysis by software provides concise and robust information, including reporting functions that include OEE reports, KPI reports, downtime and quality pareto reports that help to compare data by shift, machine, and individual parts.
751. This information makes it easier to identify areas for improvement in machining and logistics processes: companies can increase the capacity of their equipment by reducing downtime, quickly identify production bottlenecks and measure the effect of implemented process improvements. </div>
752. </div>
753. <div class="elementor-element elementor-element-a1b5d74 elementor-widget elementor-widget-heading" data-id="a1b5d74" data-element_type="widget" id="remote" data-widget_type="heading.default">
754. <div class="elementor-widget-container">
755. <h2 class="elementor-heading-title elementor-size-default">Remote CNC machine monitoring and live data streaming</h2> </div>
756. </div>
757. <div class="elementor-element elementor-element-dd28d08 elementor-widget elementor-widget-text-editor" data-id="dd28d08" data-element_type="widget" data-widget_type="text-editor.default">
758. <div class="elementor-widget-container">
759. While remote monitoring has been around for some time, the technology has evolved rapidly in recent years. With today’s high data transmission speeds via wifi, 4G, and 5G data transmission, innovative solutions can be created. These solutions offer instant access to all machine performance data in real-time, providing information on a range of key performance indicators, including process times for high-performance systems, system functionality, and factory activity. You can access this data 24 hours a day, 7 days a week, from anywhere in the world, safe in the knowledge that you will be alerted to any problems instantly by email or text message. You can even operate non-essential equipment remotely from anywhere using this technology.
760. </div>
761. </div>
762. <div class="elementor-element elementor-element-919dec0 elementor-widget elementor-widget-text-editor" data-id="919dec0" data-element_type="widget" data-widget_type="text-editor.default">
763. <div class="elementor-widget-container">
764. At xyndata, we work to adapt your industry to new technologies by creating innovative, bespoke automation solutions that enable our customers to achieve improvements in production efficiency through technology. If your business is looking to improve its performance through the application of digital technologies, whatever your industry, xyndata can provide a solution. Feel free to contact us any time to request information. </div>
765. </div>
766. </div>
767. </div>
768. </div>
769. </section>
770. <div class="elementor-element elementor-element-048ab2f e-flex e-con-boxed e-con e-parent" data-id="048ab2f" data-element_type="container">
771. <div class="e-con-inner">
772. <div class="elementor-element elementor-element-4fc6dca elementor-widget elementor-widget-html" data-id="4fc6dca" data-element_type="widget" data-widget_type="html.default">
773. <div class="elementor-widget-container">
774. <style>
775.  .scroll-to-top {
776.    position: fixed;
777.    bottom: 20px;
778.    right: 120px;
779.    display: none;
780.    background-color: #007bff;
781.    color: #fff;
782.    border: none;
783.    padding: 10px 20px;
784.    border-radius: 5px;
785.    cursor: pointer;
786.  }
787. </style>
788. <button class="scroll-to-top" onclick="scrollToTop()">Scroll to Top</button>
789. <script>
790.  window.onscroll = function() {scrollFunction()};
791.  
792.  function scrollFunction() {
793.    if (document.body.scrollTop > 20 || document.documentElement.scrollTop > 20) {
794.      document.querySelector('.scroll-to-top').style.display = "block";
795.    } else {
796.      document.querySelector('.scroll-to-top').style.display = "none";
797.    }
798.  }
799.  
800.  function scrollToTop() {
801.    window.scrollTo(0, 0);
802.  }
803. </script>
804. </div>
805. </div>
806. </div>
807. </div>
808. </div>
809. ]]></content:encoded>
813. </item>
814. </channel>
815. </rss>
816.  

If you would like to create a banner that links to this page (i.e. this validation result), do the following:

1. Download the "valid RSS" banner.

2. Upload the image to your own server. (This step is important. Please do not link directly to the image on this server.)

3. Add this HTML to your page (change the image src attribute if necessary):

   <a href="http://www.feedvalidator.org/check.cgi?url=https%3A//xyndata.com/feed/"><img src="valid-rss-rogers.png" alt="[Valid RSS]" title="Validate my RSS feed" /></a>

If you would like to create a text link instead, here is the URL you can use:

http://www.feedvalidator.org/check.cgi?url=https%3A//xyndata.com/feed/

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